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Quotes - Engineering - SalesA dryer is only as good as what is piped around it
Filters, water separators, condensate drains, bypass valves, wall brackets and a dew point monitor: the hardware that lets a refrigerated dryer hold its rating, sized to the same flow as the dryer and quoted with it.
A refrigerated dryer removes water vapor. It does not remove the bulk water that a hot compressor discharge carries, the compressor oil that rides along with it, or the condensate the dryer itself produces. Each of those has its own piece of hardware, and each one is sized by the same flow figure as the dryer.
Ahead of the dryer a centrifugal or impaction separator knocks out the free water from the aftercooler, and a 1 micron coalescing prefilter catches the oil aerosol and rust that would coat the dryer's exchanger. Behind it a 0.01 micron oil-removal filter finishes the job, and an activated carbon stage takes out oil vapor where paint, food or electronics demand it. Every low point that collects liquid - separator, dryer, filter bowls, receiver - needs a drain, and the choice between a timed solenoid and a zero-loss drain is worth several thousand cubic feet of compressed air a day on a busy plant.
Two pieces of hardware make the installation serviceable rather than just functional: a bypass so the dryer can come out without shutting the plant down, and for the small cabinet dryers a wall bracket that keeps them off the floor. A portable dew point monitor closes the loop by measuring what the dryer actually delivers on the hottest afternoon of the year, which is the only test that matters.
Filters, separators and drains are sized from the same delivered SCFM as the dryer; send the compressor data once and every piece comes back matched.
Where each piece goes
Request a QuoteA dryer only holds its rated dew point when the separator, filters and drains around it are sized to the same flow it is.
Mismatched accessories cost pressure drop and let water through
Five accessory groups, one flow figure
Each group is sized by the dryer's delivered SCFM at line pressure; the series pages carry every part number
Accessory series, filters to dew point monitors
HF Series Filters: Modular inline filter family in 22 housing sizes from 20 to 21,250 SCFM; one housing, seven push-on element grades from bulk-liquid separator to activated carbon.
20 to 21,250 SCFM · 300 psig max · 150°F max · 180 part numbers
NGF Series Filters: Threaded aluminum inline filter from 20 to 1,500 SCFM with five element grades, the standard prefilter and afterfilter pair for dryers to 1,500 SCFM.
20 to 1,500 SCFM · 250 psig max · 150°F max · 70 part numbers
GFN Series Filters: Current general-purpose inline filter, 6 to 1,500 SCFM, in eighteen die-cast housings with 1 micron, 0.01 micron and activated-carbon elements.
6 to 1,500 SCFM · 232 psig max · 176°F max · 18 part numbers
GHTN High-Temperature Filters: High-temperature filter rated 450°F for air straight off a piston compressor, 15 to 1,600 SCFM.
15 to 1,600 SCFM · 150 psig max · 450°F max · 11 part numbers
GF WS Series Separators: Centrifugal water separator from 6 to 3,000 SCFM that spins bulk condensate out ahead of the dryer with no element to change.
6 to 3,000 SCFM · 232 psig max · 176°F max · 14 part numbers
HF Grade 11 Separators: Grade 11 impaction moisture separator in the HF housing family, 20 to 21,250 SCFM, 10 micron mechanical separation of liquid and solids.
20 to 21,250 SCFM · 300 psig max · 150°F max · 29 part numbers
ND Series Zero-Loss Drains: Zero-air-loss and float condensate drains - pneumatic, magnetic and electronic level-controlled - that discharge only when liquid is present.
290 psig max · 12 part numbers
NETD, NPTD & NHPTD Timed Drains: Timed solenoid drains in aluminum, brass and stainless, from 1/4 to 1/2 inch, with high-pressure versions to 6,000 psig.
6,000 psig max · 22 part numbers
Snap-Trap & Trip-L-Trap Drains: Pneumatic zero-loss drains: the compact Snap-Trap for filters and small dryers and the heavy-duty Trip-L-Trap to 500 psig.
175 psig max · 120°F max · 19 part numbers
530 & 600 Series Electric Drains: Electric timed drains to 1,500 psig and the 600 series demand drain that opens on condensate level rather than a clock.
1,500 psig max · 280°F max · 7 part numbers
1701 Bypass Valves & Mounting Brackets: Single-body bypass valve for dryers and filters to 35 SCFM, plus wall-mount bracket kits for small dryers and filter housings.
5 to 35 SCFM · 200 psig max · 120°F max · 7 part numbers
PDM Dew Point Monitor: Portable dew point monitor for checking a dryer's outlet air on site, down to desiccant-dryer dew points.
145 psig max · 122°F max · 1 part numbers
Selection notes
Three rules for the hardware around a refrigerated dryer
1.
Size everything to the dryer
A filter rated below the compressor's delivered flow costs pressure drop every hour the plant runs, and a separator that is too small passes slugs of water into the dryer. Use the same corrected SCFM for every piece.
At line pressures above 100 psig the filters gain capacity the same way the dryer does; below it they lose it faster.
2.
Order matters
Compressor, aftercooler, receiver, separator, prefilter, dryer, afterfilter, carbon filter if needed, then the header. A filter placed before the aftercooler sees hot wet air and fails early; an afterfilter placed before the dryer does nothing for oil vapor.
The bypass goes around the dryer alone, or around the dryer and its filters as a set, never around the receiver.
3.
Drain every low point
Separator, dryer, each filter bowl and the receiver all collect liquid. A timed drain that opens every 30 seconds on a filter bowl wastes air all night; a zero-loss drain opens only when there is condensate to pass.
Pipe the drains to an oil-water separator before the sewer. The condensate carries compressor oil, and most jurisdictions treat it as waste oil.
Getting the hardware around a dryer right
Almost always because it is doing a separator's job. With no separator ahead of it, the bulk water from the aftercooler soaks the media, rust and oil load it, and the differential guage climbs long before the scheduled change. Fit a centrifugal or impaction separator first, give it a zero-loss drain, and make sure the prefilter sits after the receiver rather than at the compressor discharge, where the air is still hot and arrives in slugs.
Because the dryer cools the air, and a coalescing element captures oil aerosol far better in cold air than in the warm, saturated stream arriving from the receiver. Ahead of the dryer the fine element would also take the rust and bulk aerosol the 1 micron prefilter is there to catch, and it loads within weeks. Behind the dryer it sees only what got past the prefilter and the dryer's own separator, so the element lasts its rated interval.
The housings often can, if they were sized to the compressor's delivered SCFM and match the new dryer's connections. Fit fresh elements either way, because a loaded prefilter is a common reason the old dryer struggled. Drains deserve a harder look: a timed drain that stuck shut may be what flooded the old dryer's separator, and a zero-loss drain removes that failure. Check every pressure rating against the line before reusing anything.
Yes, when the air comes straight off a piston compressor with no aftercooler. The general-purpose housings on this page stop at 150 to 176°F, and their seals and media break down quickly at piston discharge temperatures. The 450°F housing, offered from 15 to 1,600 SCFM, catches oil carryover and pipe scale before they foul the dryer's exchanger. Downstream of the dryer the air is cool again, so a standard afterfilter does the finishing work there.
The plant loses its storage and its first drain point while the dryer is out of service. Compressor pulses go straight into the header, the wet air gets no chance to settle, and the condensate the tank would have caught runs into the distribution piping and turns up at the tool drops. Bypass only the dryer, or the dryer together with its filter pair, and keep the receiver in circuit whatever is being serviced.
